In 2022 Belfast demonstrated its implementation of the early value coal strategy by opening its milestone fifth opencast pit. Belfast was
on track in the first part of the year to reach
an all-time high record production. However, challenges relating to the mining business
partner in the second part of the year negatively impacted production. The challenges are currently being addressed. The technical
team is focused to optimise the full area within the mining right as outlined in the early value coal strategy and applicable studies are
progressing well with the conclusion of the exploration campaign and exploitation plan.
Table 16: Belfast overview
Topic | Information | |
Location | 10km south-west of the town of Belfast in Mpumalanga, South Africa | |
History | Previous ownership | Material notes |
1967 | Fuel Research Institute of South Africa | Coal Resource delineation drilling |
1969 | Trans-Natal Steenkoolkorporasie Beperk | Coal Resource delineation drilling |
1975 to 1983 | Gold Fields Mining and Development | Coal Resource delineation drilling |
2001 to 2003 | Eyesizwe | Coal Resource delineation drilling |
2008 to present | Exxaro | Drilling to delineate Coal Resources, detailed box-cut designs, five-year mine plan infill drilling and life extension project. The mine produced first coal in April 2019 from pit 5. In 2019 it also opened two box cuts on pit 1 and pit 7, ramping up production in 2020. In 2020 pit 2 was opened, followed by pit 4B box cut in 2021 and pit 4 box cut in 2022. Except for pit 4, the other opencast pits are in steady state. |
Adjacent properties | The mineral tenure areas of Umsimbithi Mining (Wonderfontein coal mine) and Universal Coal (Paardeplaats) are to the west and north of Belfast, respectively. | |
Infrastructure | Belfast mine is adjacent to the N4 highway that connects Pretoria and Maputo and can be accessed from the N4 via the D1110 and D1770 district roads. The mine is adjacent to the railway line to Maputo and nearby loading facilities connect the railway line to the Richards Bay Coal Terminal. Existing Eskom power lines are on the property for electricity supply. Water is sourced on site as per the IWUL specification. Potable water is sourced from authorised water drill holes, and process water for dust suppression and running of the beneficiation plant is sourced through dewatering from pits. | |
Coalfield | Belfast mine is on the far eastern edge of the Witbank coalfield. The coalfield extends about 190km east-west between the towns of Springs and Belfast, and about 60km in a north-south direction between the towns of Middelburg and Ermelo. The Witbank coalfield has up to five coal seams in the middle Ecca group sediments of the Karoo supergroup. The Karoo sequence in the area is represented by the Dwyka formation and the middle Ecca with little or no lower Ecca development. The middle Ecca sequence of coal horizons, interbedded with sediments, is highly truncated due to erosion with only very minor areas where the full sequence is developed. |
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Main seams | S2, S3 and S4 are exploited where economical. | |
Seam development | Locally, mainly three seams are targeted (S2, S3 and S4). S5 was intersected in only a few drill holes in the northern part of the project area. S2, the most prevalent seam, is consistently developed, except in areas where it has been eroded. It has an average thickness of 2.6m and gently dips to the south. S3 and S4 are sporadically developed due to erosion and both have an average thickness of 1.0m. | |
Depositional control | Due to the mine's proximity to the northern edge of the Witbank basin, the primary control of coal development is the current weathering surface. The deposit is divided by a perennial stream, into two resource blocks under two distinct spurs in the surface topography. There is no indication of pertinent faulting from the drill hole information, but potential intrusions of dolerite dykes are outlined by regional airborne magnetics, indicating the possible occurrence of regional north-south trending dykes. There are no known geological structures that may affect the geology or coal seam continuity. |
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Resources and Reserves | Resources occur within most of the mining right and Reserves are limited to the southern mining right area, aligned with the existing LoMP. | |
Mining method | Currently, mining takes place from five open pits using the doze-over, truck-and-shovel hybrid mining method. The LoM identifies 10 opencast pits, four or five of which will operate concurrently. There are prospects for additional opencast opportunities north of the existing operations. | |
Beneficiation | Thermal coal is beneficiated in a two-stage dense medium separation plant. | |
Product | CV 4 800kcal/kg, 5 300kcal/kg, 5 750kcal/kg air dried and filter cake. | |
Market | Export market | |
Mining right | Belfast has an approved mining right that covers 5 818ha. | |
Environmental approvals | All environmental appeals have been favourably addressed for the declared Reserves. | |
Projects/feasibility studies | Several studies relating to the optimisation of the mining right area were concluded and closed out in 2022. Reasonable alternatives were evaluated, and multiple scenarios identified with opencast as the current preferred mining option. We are currently applying for licences to operate. The following items will be addressed in future studies:
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Figure 8: Belfast mine
Figure 9: Belfast west-east cross-section
Table 17: Resource estimation methodology and reporting
Process | Information |
Drilling, logging and sampling | Since 2019, most vertical surface drill holes have been wireline logged as per Exxaro's procedure. Drilling mainly focuses on delineating the split between soft and hard OVB to support geotechnical characterisation, as well as enhanced seam roof and floor mapping to delineate areas of seam floor rolls, seam thinning, seam thickening and seam pinching. We take photographs of the core after marking it. Geological information is captured on log sheets with lithology captured up to centimetre scale with detail. Sampling is conducted on site with the aid of wireline logs. |
Laboratory and accreditation | SGS and SANAS T0561 |
Laboratory dispatch and receiving process | All the samples are collected, bagged and delivered to the laboratory for analyses accompanied by a dispatch sheet. The dispatch sheet also contains the sample advice that guides the laboratory on which analyses will be conducted on the samples. The dispatch sheet is signed by the receiving laboratory personnel to ensure chain of custody. Once the laboratory receives and signs the dispatch sheet, it is responsible for safekeeping and storing that batch of samples. |
Laboratory QAQC | We emphasise ensuring data integrity through rigorous procedures and supervision while processing. As part of the assurance and control process, audits are performed internally and externally. SGS is accredited for analytical work and participates in monthly local and international round robins. |
Data datum | WGS 84 – LO29 |
Drill hole database | acQuire |
Number of drill holes in mining right | 816 |
Number of drill holes used for Resource estimation | 687 |
Number of drill holes used for classification | 388 |
Data compositing and weighting | Data compositing is conducted per seam using a weighted value from individual samples that make up the seam, along with the relative density and length of each individual sample. This is conducted in GEOVIA Minex™. |
Data validation | Conducted using queries in acQuire, Minex™ and Excel. |
Geological modelling software | GEOVIA Minex™ |
Estimation technique | Growth algorithm |
Previous model date | 2018 |
Last model update | 2022 |
Grid mesh size | 25m x 25m |
Scan distance | 2 000m |
Data boundary | 200m |
Model build limits | Upper: limit of weathering and topography/collar Lower: basement/Dwyka |
Model outputs | Roof, floor and thickness grids generated for structure Raw and wash quality grids |
Changes to modelling process | None |
Thickness cut-off and extraction height considerations | Opencast ≤0.5m |
Quality cut-offs (adb) | Ash ≥50% |
Geological loss applied | 5% |
Table 18: Resource classification criteria
Category |
Type of drill holes |
Drill hole spacing |
Structurally complex areas |
Drill holes/ha |
Measured |
Cored drill holes with applicable coal qualities |
0m to 350m |
May be more conservative after consideration of RODA |
0.16 |
Indicated |
Cored drill holes with applicable coal qualities |
350m to 500m |
May be more conservative after consideration of RODA |
0.01 |
Inferred |
Cored drill holes with applicable coal qualities |
500m to 1 000m |
May be more conservative after consideration of RODA |
0.02 |
Table 19: RPEEE considerations
Item | Criteria | Criteria met | Comment |
Geological data | Data has been validated and signed off by Competent Person | Yes | Considers geological structures and depositional extent, as well as seam thickness ≤0.5m, ≥50% ash content with coal qualities reported on an adb. |
Geological model | Geological model has been considered and signed off | Yes | |
Structural model | Structural model was considered and signed off | Yes | 2022 |
Mining | Mining assumptions were considered and defined | Yes | Opencast |
Assurance | Exxaro internal review and external audit conducted | Yes | Internal review in 2022 and external audit by EY in 2020. |
Economic evaluation | Exploitation study with economic and mining assumptions, including geotechnical and geohydrological assumptions | Yes | Belfast exploitation strategy updated in 2022. |
Environmental | Reasonable demonstration that environmental approvals can be obtained within the context of local, regional and national governmental legislation | Yes | Environmental management plan, IWUL and National Environmental Management Act, 1998 (Act 107 of 1998) (NEMA) licences are in place and compliant. |
Tenure | Formal tenure must be reasonably demonstration that a mining right approval can be obtained within the context of local, regional and national governmental legislation | Yes | Tenure is secured. Surface rights are secured for majority of current LoM with outstanding surface rights for two portions under procurement negotiations. For BXP surface access is secured and surface acquisitions are in process. |
Infrastructure | Assumptions used should be reasonable and within known/assumed tolerances or have examples of precedence | Yes | Existing infrastructure is adequate or can be upgraded with new required infrastructure under construction. |
Market | Potential market for the product with a reasonable assumption that this market is sustainable | Yes | RB2, RB3, RB4 and filter cake. |
Table 20: Reserve estimation
Topic | Information |
Software | OCCS |
Reserving process | Scheduling of Reserves is determined using a mining scheduling application (Scheduler) from OCCS, which is the same software used to develop the LoMP schedule. The geological 3D model used for the Resource statement is referred to as the Reserve geological 3D model. The geological model is supplied to mining, projects and technology in the form of Minex™ grids. The grids are then imported into a reserving application (Reserver) from the same OCCS software. This application is used to validate the geological information received by checking the integrity of the geological structure, that the quality and wash table values are consistent, and to convert the geological 3D model into mineable block sizes. |
Conversion classification | Indicated Resources are generally converted to Probable Reserves and Measured Resources to Proved Reserves after considering the applicable modifying factors. If one or more of the modifying factors have not been fulfilled, the Measured Resource is either not converted or the Measured Resource is converted but downgraded to Probable Reserves and the associated risk is clearly stated. Inferred Resources are not converted to Coal Reserves. |
Inferred Resources inside LoM | 0.95Mt of Inferred Resources are included in the LoMP, representing 2.6% of the LoMP, and are not considered material. Inferred Resources, on the western edge of the pit, will only be reached towards the end of LoM. |
Modifying factors | |
Average thickness cut-off | S2 ≤0.8m, S3 and S4 ≤1.0m. |
Quality cut-offs | No quality cut-offs, economic cut-offs are applied. |
Mining loss | 0.1m |
Boundary pillar | N/A |
Dilution | 0% |
Contamination | 0.1m |
Mining recovery efficiency | 100% (already accounted in mining loss). |
Planned average slope angles | 90 degrees on hards and on softs (there is a 45m-wide bench between hards and softs, as softs are stripped a strip ahead of intended/planned hards face). |
Practical plant yield | Considered in the reserving process, as per the wash table data. |
Strip ratio cut-off | Considered in the reserving process using the economic model, developed during the exploitation strategy, to get economical mining boundaries. |
Environmentally sensitive areas | Areas considered based on the applicable environmental approvals. |
Legal | Applicable mining right considered, and all the reserved areas are within the mining rights boundary and have obtained the water use licence thereof. The purchase of two portions of surface rights is pending. |
Social | All graveyards have been identified and most were relocated, with the exception of two additional graveyards identified in 2020, but these are not on the Reserves areas and have been secured and managed accordingly. Most households have been relocated, with the exception of one household that is still within the Reserves area. |
Geohydrological | Applicable surface and groundwater models considered. |
Table 21: Belfast Coal Resource and Coal Reserve statement
Category | 2022 (Mt) | 2021 (Mt) | Difference(Mt) | Difference (%) | Reason for change |
Measured | 101.6 | 68.3 | 33.3 | 49 | The decrease, due to mining (2.9Mt) and disposals (3.1Mt) is offset by increases from a model update (~32.7Mt), reconciliation with the previous year (0.1Mt), change in reporting methodology (cut-off) from UG to OC and the inclusion of S3 and S4 (6.5Mt). |
Indicated | 8.0 | 19.9 | (11.9) | (60) | The decrease is the result of mining (0.1Mt), new information (11Mt) and disposals (~1.5Mt) is partially offset by new information in pit 4 and pit 4B, reconciliation (0.1Mt), and a change in reporting methodology (0.6Mt). |
Inferred | 13.2 | 33.8 | (20.5) | (61) | The decrease due to new information (17.5Mt) and disposals (3.7Mt) is partially offset by a change in reporting methodology (0.7Mt). |
Total Coal Resources | 122.8 | 122.2 | 0.6 | 1 | |
Proved | 35.8 | 37.5 | (1.7) | (4) | The decrease is primarily due to mining (3.1Mt), slightly offset by new information (1.3Mt) and reconciliation (0.1Mt). |
Probable | 1.4 | 2.4 | (1) | (42) | The decrease is the result of new information (1Mt). |
Total Coal Reserves | 37.2 | 39.9 | (2.7) | (7) |
Rounding of figures may cause computational discrepancies. |
Tonnages are quoted in metric tonnes and million tonnes (Mt). Coal Resources are quoted as MTIS. |
Table 22 outlines the exploration for the reporting year. For detailed expenditure, refer to Table 64.
Table 22: Exploration summary
Objectives | Progress in reporting year | Plans for next reporting year |
No drilling was conducted in 2022 | Twenty (20) drill holes are planned as infill drill holes in the current operating pits and to increase resource confidence in future planned opencast pits. |
Table 23: Belfast risks
Risk |
Description |
Mitigation |
Surface rights |
Securing surface rights in current LoM areas over portions 9 and 15 of Leeuwbank 427JS. |
Property valuation concluded on both properties and negotiations in progress. |
Encumberments on the Reserve |
Relocation of last residents on the Reserve. |
Process of relocation in advanced stages with reasonable expectation that Exxaro will be successful. |
Transnet Freight Rail (TFR) performance |
TFR offtake was lower than planned. |
Alternative market offtake agreements to mitigate poor performance. |
Challenges with mining business partner impacting production |
Challenge investigated and solutions proposed. |
Alternative service providers investigated. |
The market-to-resource strategy that was introduced in 2020 is still ongoing with RB2 as the preferred product. Through value chain optimisation and rigorous operational excellence initiatives there have been yield improvements experienced through the production of RB2. Five operating pits provide greater flexibility in executing the requirements of the market-to-resource strategy. Operational excellence initiatives implemented in 2022 include tracking drilling accuracy to eliminate coal losses associated with poor drilling practices; optimising blast designs to improve the powder factor and reduce costs; improving the dense media separation plant reliability to support production targets; and optimising the dense media separation plant throughput to support production targets.