Exxaro Resource limited Report Selector 2018

Report Selector

Exxaro Resources Limited Mineral Resources Report


Supplementary descriptions are provided for projects and operations directly under Exxaro’s management control. For projects and operations included in the Exxaro Mineral Resource and Mineral Reserve statement but in which Exxaro does not have management control, the reader is referred to that company’s website for supplementary information (refer to foreword).


Operation overview

Figure 10: Arnot mine

Arnot mine is situated roughly midway between the towns of Middelburg and Carolina
in Mpumalanga province, South Africa. Arnot was acquired from Eyesizwe Coal with the creation of Exxaro Resources in 2006. The mine is 43km by road from Middelburg, 65km by road from Carolina and 25km from Hendrina, and is surrounded by a number of projects and active operations. Tenure from Umsimbithi Mining and the Wonderfontein coal operation as well as Mafube coal mine, a joint venture between Anglo American and Exxaro, is situated towards the north of Arnot. Universal Coal's large Arnot South project is to the south of Arnot and the in-closure Exxaro operation of Strathrae is adjacent to the east.

Arnot was contracted to supply coal to the nearby Eskom Arnot power station until 31 December 2015. This was achieved by extracting no 2 seam lower (S2L) from two underground shafts, 8 and 10, using mechanised mining equipment (bord-and-pillar extraction) while Mooifontein opencast used conventional truck-and-shovel, roll-over mining method to extract S2L and no 1 seam (S1). One beneficiation plant handles around 14% of the run-of-mine and the mine is served by several good access roads, both gravel and paved. The mineral area is 15 021.21 hectares and annual production in 2014 and 2015 was 1.44Mt and 1.40Mt respectively. Arnot has a mining right (MP30/5/1/1/2/1/325MR) that is executed and lapses on 6 December 2039. The operation is in closure after the coal-supply agreement lapsed.

Operation history

Arnot mine produced thermal coal for over 40 years, using various mining methods, predominantly bord-and-pillar (currently mechanical), open-casting and short-walling between 1995 and 2005. Arnot had a 40-year coal-supply agreement (CSA) with Eskom, supplying the adjacent Arnot power station, which ended on 31 December 2015. A prefeasibility study on the commercial viability of Arnot in 2016 found several areas that can be profitably mined for the thermal coal market. However, due to the absence of a confirmed CSA, no reserves have been declared.

Arnot's Coal Resource has been extensively drilled using a combination of open hole, wireline logged and cored methods as well as various other prospecting techniques. Diamond coring was predominantly done using a smaller diameter drill bit (TNW), but large (HQ3) diameter size was also employed specifically for specialised coal quality, geotechnical, geohydrological and gas-sampling investigative work. Open-hole (percussion) wire-line logged drilling was used for in-fill grade-control purposes to investigate the outline of geological structures and test coal-seam structure continuity within areas already classified as Measured Resources.

Drilling was first recorded in 1964, and at least 6 072 vertical exploration drillholes have been drilled to date. A significant amount of historical drillholes have no known drilling information as no hardcopy or database information could be traced and were therefore excluded from any estimation processes.

Figure 11: Arnot drilling history

Number of drilled boreholes

Operation geology

The Arnot operation lies close to the eastern edge of the Witbank coalfield, close to the margin of the Main Karoo Basin in which the stratigraphic column is reduced to 80m but still contains coal seams correlating to the five classical (#1-5) Witbank coalfield seams. The pre-Karoo basement topography consists of both felsites and diabase intrusives associated with the Transvaal Supergroup and Bushveld Igneous Complex respectively. The Vryheid Formation is conformably deposited on top of the reworked glacio-fluvial tillite of the Dwyka Group.

Seam 1 and S2L are the only coal seams of economic interest in the Arnot mining right area, and these correlate with the typical Witbank coalfield seams. The no 1 seam is well-developed across the entire underground and opencast resource areas. It is intersected at an average depth of over 50m in the underground areas, and the depth and undulation render it unfeasible for exploitation. It does, however, occur at shallower depths of at least 23m in opencast areas and remains a good prospect in these areas.

The no 2 Seam is the main, well-developed coal seam of economic importance at Arnot. The depth to the top of no 2 seam depends largely on local surface topography and reaches a maximum depth of 80m along the eastern boundary of the mine lease area, and pinches and thins out in the eastern parts of the mining section due to local, pre-Karoo basement palaeo highs. This seam is generally intersected at an average depth of 44m in underground resource areas; and at average depths of 20m in opencast resource areas. It is continuous across the Arnot mine lease area and varies from <1m to 4.5m in thickness, with an average of 3.1m. The no 2 seam is site-specifically subdivided into the seam 2 lower (S2L); seam 2 upper (S2U) and seam 2A (S2A) marked by two in-seam partings, namely P2 and P3 respectively. The S2L is the only coal seam being mined in the underground resource areas and consists of dull to lustrous coal with several bright coal bands and occasional stone partings. It has an average of 23.28MJ/kg (adb) calorific value in the underground resource area and a 24.22MJ/kg (adb) in the opencast area and constitutes about two-thirds of the mineable in-situ Coal Resource in the Arnot mining area.

The no 4 seam occurs erratically across the mining area with an average thickness of 0.5m. The seam is often spilt by internal clastic partings into S4L and S4U. The seam is overlain by interlaminated units of siltstone and shale with the no 5 seam sporadically developed in small areas.

A number of faults trending roughly north-east south-west with displacement of 1 to 3m are present in the Arnot mining right. However, one large pertinent trust fault (L9) separates the southern coal resource area from the main resource and accessibility through this fault is problematic and will require specialist mining intervention. A limited number of dolerite dykes are known to have intruded the Karoo sediments in the area. Dykes in general lack magnetic signature and are not responsive to geophysical method of detection. The presence of dolerite dykes and sills has a devolatising effect on the S2L coal seam. The intersected dykes are generally thin (0.3 to 1.5m), discontinuous and sub-parallel to a sill in an east-west direction. This sill is well-developed (about 5 to 40m thick) and overlies the S2L coal seam along the south-eastern resource boundary.

Figure 12: Typical north-south (A-A') section through Arnot geological model

Operation resource evaluation

The reported estimation is based on the 2015 geological model, which was the last updated model when operations stopped. Some 2 458 boreholes with applicable analysis were used for resource estimation, using the Minex growth algorithm. Coal-quality compositing was conducted in Minex on a weighted average basis and signed-off substitute values were used for unsampled in-seam material. The average estimated raw relative density was used for tonnage estimation. In general, a 10% geological loss was applied but the loss factor may vary depending on the consideration of structural complexity, intrusions and level of weathering (application of RODA).

All data collection (geological logging, description, interpretation, sampling, validation and capturing of drillhole cores information) is undertaken by qualified, trained and competent geologists on-site and aligned with Exxaro standards. A well-trained grade-control and geological mapping team undertake mapping and reconciliation. Mapping captures intrusions, devolatilised coal, channel sandstones/in-seam partings, slumping structures, faults, joints, guttering, slabbing and floor rolls as well as measurements of mined heights, contamination and dilution. Dips and dip directions of all geological features and structures are Measured, recorded and digitalised into Bentley MicroStation v8i. Surface mapping was only conducted where outcrops were observed.

Core loss for coal-seam intersections is recorded and a recovery of <95% through coal (by volume) is deemed unsatisfactory. Anomalies were investigated and redrilled if required. Wire-line logging results are only available for more recent boreholes. Underground drillholes at Arnot are bull-nose drillholes; a diamond drill-bit is used to produce chips instead of core and changes in lithology are easily detected by changes in penetration rates. In addition, 1.5m core samples are taken every 20m to confirm the lithology in this regard.

Logging is conducted by recording lithology down to centimetre according to the classification of the various coal 'lithofacies'/coal type zones or ply (shale-coaly; coal-shaly; coal dull; coal mixed, mainly dull; coal mixed; coal mixed, mainly bright; coal bright) - based on the discernible visible lithofacies change and identified marker horizons - particularly through coal zones. All holes were captured in Micromine Geobank© SQL geological database information system, but migrated in 2017 to acQuire Technology Solutions Proprietary Limited.

All core sampling is done at the drill sites. The samples are selected according to their respective coal seam boundaries after a thorough correlation. In-seam partings made seam and sample correlation challenging and the geologist must apply discretion to ensure best correlation and sampling fit. A general rule of >0.5m seam sample thickness cut-off is applied but evaluated in-field where necessary. In addition, the proposed mining method, mining equipment and sample mass (chemical and physical analysis required) are also considered. In-seam partings are sampled together with the coal zone samples, especially the PL parting (after considering thickness) in the no 2 seam lower zone.

Two distinct horizons are sampled in the no 2 seam lower, and these are often distinguished by the variable and discernible vitrinite content and/or the PL parting. Each sample is assigned a unique sample number, bagged and tagged separately for each seam interval to minimise contamination or errors. The samples are dispatched to the coal assay laboratory within three days to minimise moisture loss and variation and another possible coal-property deterioration.

All bore samples (up to 2015) are sent to Siza Coal Services Laboratory (SCS), a Middelburg-based SANAS-accredited testing laboratory with a full ISO/IEC 17025:2005 certification (last samples submitted in 2014). Arnot and the applicable laboratory reviewed the Yanka round-robin system (to ensure that the laboratory's proficiency testing schemes are still in line with other independent laboratories on reproducibility and repeatability of results.

Drill core samples are dried in an oven before being crushed and screened at -13mm, +0.5/-0.5mm size fractions for physical analysis, and down to -212µm for chemical analysis. The collected sample is divided into two: one half is for physical analysis (eg ad hoc abrasive index testing) and the other half is for chemical analysis (ie proximate analysis and calorific value). Float and sink analyses (washabilities) of the screened -13mm and +0.5mm particle size distributions are then performed at five relative densities (RDs), namely 1.40, 1.50, 1.60, 1.70 and 1.80 g/cm3. Full proximate, calorific value and total sulphur analyses are performed at each RD fraction. Reference samples are stored for at least three months before they are disposed of.

Table 13: Arnot Coal Resource reporting criteria

Thickness cut-off(reporting and
extraction height considerations)
Quality cut-offs (adb) Geological loss
OC <1.0m Ash >35% Applied per domains ~10% (RODA)
UG <1.8m Ash >35%

Table 14: Arnot Coal Resource estimation criteria

        Item       Description
Database     Drillhole database       acQuire
    Data datum       Cape LO29
    No drillholes used for resource       2 458
    Validation       Range of standard queries to test
          seam structure and quality
    Data compositing and weighting       Minex
Model       Previous model date       2014
    Last model update       2015 (ARN 2015)
    Geological modelling software       Geovia Minex
    Last peer review       2015
    Estimation technique       Growth algorithm
    Grid mesh size       25m x 25m
    Scan distance       2 000m
    Data boundary       200m
    Model build limits       Upper: limit of weathering and
Lower: basement/Dwyka
    Model outputs       Roof, floor and thickness grids
generated for structure.
Raw quality grids
    Changes to modelling process       None

Table 15: Arnot Coal Resource classification criteria

  Category   Type of boreholes   Borehole spacing   Structurally complex areas
  Measured   Cored boreholes with applicable coal qualities   0 - 350m   May vary, after consideration of RODA
  Indicated   Cored boreholes with applicable coal qualities   350 - 500m   May vary, after consideration of RODA
  Inferred   Cored boreholes with applicable coal qualities   500 - 1 000m   May vary, after consideration of RODA

Table 16: Arnot Resource and Reserve statement

Category   2018 (Mt)
  2018 (Mt)
  2017 (Mt)
  2017 (Mt)
Measured   20.2   118.3   20.2   118.3   0
Indicated   18.9   45.4   18.9   45.4   0
Inferred   8.8   12.5   8.8   12.5   0
Total resources   47.9   176.2   47.9   176.2   0

Rounding figures may cause computational discrepancies

All changes more than 10% are explained

Mining method: OC - opencast, UG - underground

Figures are reported at 100% irrespective of percentage attributable to Exxaro

The tonnages are quoted in metric tonnes and million tonnes is abbreviated as Mt. Coal resources are quoted as minable tonnes in-situ and refer to remaining resources after 31 December 2018 and 31 December 2017

Coal Resources are reported on a minable in-situ (MTIS) basis

Coal Resources are quoted inclusive of Coal Reserves

Table 17: Arnot RPEEE considerations

  Item   Criteria   Considered   Arnot-specific comment
  Geological data   Data has been validated and signed off by competent person   Yes   2015 version
  Geological model   Geological model was considered and signed off   Yes   Geological structure and depositional extent, seam thickness >1.80m (UG) and >1.0m (OC), <50% ash content. Coal qualities reported on an air-dry basis
  Structural model   Structure model was considered and signed off   Yes   2015 version
  Mining   Mining assumptions considered and defined   Yes   Underground and opencast
  Assurance   Minimum tier 1 assurance (Exxaro governance)   Yes   2015
  Economic evaluation   A concept-level exploitation with economic and mining assumptions, including geotechnical and geohydrological assumptions   Yes   Prefeasibility study done for mineral rights area
  Environmental   Reasonable demonstration that environmental approvals can be obtained within the context of local, regional and national governmental legislation   Done   A dispute on the Exxaro/Eskom coal-supply agreement for the shortfall on the rehabilitation financial provision was in arbitration but declared in favour of Exxaro. Approval of the consolidated environmental management plan (EMP) is pending. Land acquisition and environmental approval in the potential opencast and underground resource areas have a reasonable expectation to be concluded if a favourable market agreement is in place
  Tenure   Formal tenure must be demonstrated. Reasonable demonstration that a mining right approval can be obtained within the context of local, regional and national governmental legislation   Yes   Compliant mining right. Mine is in closure
  Infrastructure   Assumptions used should be reasonable and within known/ assumed tolerances or have examples of precedence   Done   Current infrastructure
  Market   A potential market for the product with a reasonable assumption that this market is sustainable   Done   Good quality Coal Resource. We believe a reasonable understanding between a mining operator and Eskom will unlock any potential challenges and will lead to coal extraction

Known risks

No reserves are declared because of the absence of a CSA. Known occurrence of dykes, geological faults, weathering and seam thickness and quality variability are known. The occurrence and thickness of in-seam partings are highly variable and create significant challenges in underground mining sections. Continuous and focused infill open-hole wire-logged drilling in panels is employed to address these risks.

The mining right has been executed but registration is pending, and the mine is in closure.